Repair Station
Fox River Aviation Enterprises (FRA)
FRA is the exclusive American Champion Aircraft (ACA)–approved FAA Part 145 Repair Station, located within ACA’s own facilities. The very same craftsmen who build our new production aircraft also perform repairs and restorations here, ensuring unmatched precision and authenticity. There’s simply no better place to bring your 7- or 8-series Aeronca, Champion, Bellanca, or American Champion Aircraft.
Being based inside the factory gives us direct access to OEM parts, proprietary tooling, engineering resources. From welding fixtures to technical data, every resource needed to return your aircraft to factory-new condition is right at our fingertips.
Need work on your ACA aircraft? Submit your details today to get on the schedule!
The sooner we have your request, the better — some projects may book several months out depending on the job.
Repair Station / Rebuild & Upgrade Capabilities
General Maintenance & Annual Inspections
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We know those little spots that need attention — the ones most people overlook.
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At American Champion Aircraft’s Repair Station, our team performs thorough factory-level annual inspections and maintenance services for supported aircraft models.
Our mechanics don’t just check boxes — we look deeper. Every weld, hinge, cable, and control surface gets the same attention to detail as when your aircraft first rolled off the production line. -
Note: Annual inspections should be scheduled in advance. Due to limited hangar space, ACA cannot provide long-term storage prior to rebuild or maintenance work.
Fuselage & Tail Upgrades
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Structural replacement and recover work, including damaged tubing or component removal.
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Upgrade to aluminum landing gear, available as a standalone modification or during rebuild.
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Extended baggage area conversions for increased storage capacity.
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Cargo door installations for improved accessibility.
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Fabric recover and repainting of fuselage and tail assemblies.
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Tail surface replacements, restoring proper alignment and control performance.
Complete and Partial Rebuilds
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Full or partial airframe rebuilds for ACA aircraft, restoring fuselage, wings, and tail to factory standards.
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Fixture-mounted fuselage rebuilds, ensuring proper alignment and structural integrity.
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Upgrades during rebuilds, such as aluminum gear, cargo doors, and extended baggage compartments.
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No rebuild of existing parts — all replacements utilize new components and assemblies.
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Metal-spar conversions performed only on eligible aircraft models.
Wing and Tank Work
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Removal and replacement of wings due to tank leaks, fabric deterioration, or upgrade requirements.
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Metal-spar conversions are factory-only operations; no wood-spar wing repairs are performed.
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Wing removal and installation for new or refurbished assemblies.
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Fabric repair and repainting limited to affected areas (e.g., bird strikes or localized damage).
Metal & Fabric Work
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Full recovering of wings, tail, and fuselage fabric surfaces.
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Localized patch and section repairs, including refinishing and paint touch-ups.
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Repainting and refinishing for full or partial airframes.
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Media blasting and powder coating available for frames and components.
(All pricing varies; individual quotes provided after inspection.)
Engine & Baffle Work
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Replacement of metal engine baffles, typically discovered during teardown or inspection.
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Engine mount and attachment replacements — not overhauls.
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Replacement of hoses and isolators as needed for safety and reliability.
Avionics and Panel Upgrades
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Installation and upgrade of avionics systems, from single-unit radios to complete VFR and IFR packages.
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Custom instrument panel fabrication or modernization of existing layouts.
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Upgrades available during rebuilds or as standalone installations.
Important Limitations
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No work is performed on wood-spar wings — only removal and replacement with new ACA-manufactured metal-spar assemblies.
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Estimates are subject to revision after teardown and inspection.
Ready to Begin?
Want Fox River Aviation to handle the work on your American Champion Aircraft?
Fill out the quote form to begin — our team will review your details and follow up to discuss scheduling and next steps.
BEFORE AND AFTER REPAIRS
